Welding Automation Solutions

At Strategi Automation Solutions, we deliver robust, automated welding systems designed specifically for high-volume, high-precision manufacturing. Our custom-engineered solutions ensure consistency, significantly reduce cycle times, and maximize your Return on Investment (ROI). But we don’t just provide the mechanics. Every welding station we build comes standard with our Custom Machine Dashboard, which is fully MES system compliant and powered by a high-performance Python backend.

We design, manufacture, and integrate welding systems tailored to suit specific customer requirements. Primarily, these are semi-automatic, PLC-based systems designed for efficiency and safety.

The Process: The operator simply loads the part into a fixture. From there, the system carries out the remaining operations automatically. This includes:

1. Validation: Scanning the DMC code and verifying “Child Part Presence/Absence” using standard cameras as a Poka-Yoke feature.
2. Welding: Executing the weld according to the specific profile
3. Monitoring: Real-time tracking of power, current, voltage, and gas parameters.
4. Data Storage: Instantly logging weld data to a SQL database for full traceability.

We partner with proven welding source suppliers and integrate them into our customized machines.

• Custom Fixtures: Precision-engineered welding fixtures equipped with load monitoring systems and integrated cooling solutions.
• Robotic Accuracy: Robot-based welding integration for complex geometries and superior repeatability.
• Poka-Yoke Quality Systems: Integration of DMC scanners and standard cameras to ensure child part presence and verify welding quality before the cycle completes.
• Safety First: Safety doors and light curtain sensors included as standard features to ensure operator protection.
• Advanced Custom Machine Dashboard: A Windows-based interface that offers biometric security, Data collection and Traceability.

• Twin Station Configurations: Designed so the welding source never runs idle—operator loads one station while the other welds.
• Quick Changeover: Multiple fixtures for a variety of parts can be accommodated on the same system, allowing for rapid product switches.
• Custom Work Volumes: Welding envelopes tailored specifically to your part dimensions.
• Automation Options: Capability to automate part handling (loading/unloading) fully.
• Turnkey Execution: Complete end-to-end installation and commissioning.
• Remote Monitoring: Capabilities for remote troubleshooting and status checks.

• Rapid ROI: Typical return on investment within 3 years.
• Precise Accuracy: High-precision robotic welding ensures zero defects.
• Unlimited Recipe Management: Create and store “N” number of welding recipes locally. Operators can easily select parameters (speed, current, etc.) via a drop-down menu, thanks to our custom dashboard.
• Database Integration: Seamless integration with local or remote SQL databases
• Traceability: Full export capabilities for logs and barcode reading/printing options.
• Improved Throughput: Streamlined operations and auto-mode screens minimize downtime.

• Automotive: Trim, chassis parts, and transmission components.
• Aerospace: Precision structural components.
• E-Mobility: Battery manufacturing and EV parts.
• General Industry: Electrical enclosures and appliance manufacturing.