Automation Solutions for Single Spindle Automats

We specialize in designing, manufacturing, and installing highly reliable auto-mechanical loading/unloading systems for Single Spindle Automats. Our advanced automation solutions enhance productivity, reduce manual intervention, and ensure consistent precision in high-volume machining.

Key Features of Our Automation System:

1. 1. 1. Automatic Feeding Mechanism
      2. Intelligent Tool Monitoring System

1. Automatic Feeding System

Single spindle automats excel in precision machining of small to medium-sized components in large volumes. Our gravity-based hopper mechanism efficiently holds 60–80 parts (depending on component size) and automatically feeds a new workpiece after each machining cycle.

Benefits:

✔ Reduces Operator Dependency – One operator can manage multiple machines with ease.

✔ Ensures Uninterrupted Production – Minimizes downtime between cycles.

✔ Improves Efficiency – Consistent loading for seamless operations.

2. Single Spindle Automat Tool Monitoring System

Enhance precision, reduce downtime, and optimize tool life with our advanced Tool Monitoring System for single spindle automats. 

🛠️ How It Works

     1. 📡 Centralized Control with Local HMIs

• • • A central controller and independent HMIs are installed at each machine for real-time monitoring.

     2. 🔢 Automatic Tool Cycle Counting

• • • The system auto-tracks tool cycles, logs data, and displays the live tool count on the HMI.

      3. 🚨 Smart Alerts & Machine Hold

• • • When a tool reaches its limit, the HMI triggers an alarm, halts production, and logs the event—preventing bad parts until the operator replaces and acknowledges the tool.

      4. ⚙️ Customizable Settings with Secure Access

• • • Supervisors can adjust tool life limits, warning thresholds, and monitoring parameters via HMI with password protection.

      5. 🌐 Universal Compatibility & Centralized Database

• • • Works with any single spindle automat and stores data in a centralized system for easy analysis.

✅ Key Benefits for Customers

✔ 🚫 Zero Defective Parts

• • Prevent part rejections by tracking tool wear and replacing tools before failure.

✔ ⏱️ Reduced Downtime & Better Inventory Control

• • Early warnings ensure tools are ready before they expire, minimizing machine stoppage.

✔ 💰 Extended Tool Life = Cost Savings

✔ 📊 Data-Driven Decision Making

• • A dedicated database records tool history, replacements, and performance—helping choose the most reliable tools.

PLEASE SEE VIDEO FOR MORE DETAILS

📞 Ready to Optimize Your Production?

Contact us today to implement this smart tool monitoring solution!